LPG Bulk Storage Installations

Our process begins with a thorough site survey:

• Risk Analysis & Safety Distances: We review local regulations, plan separation distances, and identify any potential hazards or ignition sources.
• Soil & Infrastructure Evaluation: Our experts assess the ground conditions, load-bearing capacity, and drainage systems to ensure the bullet tank can be installed securely and safely.
• Access & Logistics Planning: We establish clear routes for delivery vehicles, firefighting equipment, and maintenance activities.

Next, our experienced engineering team develops a blueprint that conforms to both IS 6044 Part 2 standards:

• Tank Design & Layout: We select the right tank capacity, orientation, and structural specifications to handle your required LPG/Propane volumes.
• Mechanical & Piping Plans: All piping, valves, gauges, and safety devices are designed for optimal flow, minimal pressure drop, and straightforward maintenance.
• Safety Features: Built-in emergency shut-off valves, relief devices, and spill containment systems are configured per IS 6044 Part 2 guidelines.

Every design element is reviewed and verified to ensure it aligns with your operational needs while adhering to mandatory safety codes.

GASSOL partners with reputable manufacturers who adhere to the most stringent quality norms:

• Certified Materials: We procure carbon steel or other suitable materials that meet recognized standards (ASME, API, etc.) for strength and corrosion resistance.
• Quality-Assured Fabrication: Our fabrication process follows approved welding procedures. Qualified welders and certified inspectors oversee every stage to guarantee top-notch workmanship.
• Corrosion Protection: We apply high-quality coatings or paint systems, safeguarding the tank from weather and environmental factors.

Once fabrication is complete, our on-site team manages every aspect of the installation with precision:

• Equipment Setup: The bullet tank is carefully positioned on a stable foundation with adequate supports and anchoring.
• Mechanical & Instrumentation Hook-Up: We install valves, level indicators, pressure gauges, and other critical components, ensuring secure connections and correct alignment.
• Compliance Checks: Throughout the process, we conduct interim inspections to confirm all work meets IS 6044 Part 2 requirements and local regulatory norms.

Before your LPG/Propane system goes live, GASSOL undertakes rigorous testing to confirm safety and integrity:

• NDT & Weld Inspections: We perform non-destructive testing (e.g., radiography) to verify weld quality and detect any hidden flaws.
• Hydrostatic/Pneumatic Pressure Tests: The system is pressurized to specified test levels to ensure there are no leaks or structural weaknesses.
• Functional & Safety Device Testing: We validate the performance of valves, pressure relief devices, alarms, and emergency shut-off mechanisms under normal and fault conditions.

A seamless handover is critical to the long-term success of your installation. To that end, GASSOL provides:

• Operator Training: On-site demonstrations and in-depth training sessions covering safe operations, routine inspections, and emergency response procedures.
• Documentation & Records: We deliver comprehensive installation manuals, test certificates, and compliance records for audit and reference purposes.

Our commitment doesn’t end once your bullet tank is operational. GASSOL offers:

• Regular Inspections & Servicing: Scheduled checks on structural integrity, valves, and safety systems to maintain peak performance.
• 24/7 Technical Assistance: Our support team is available to troubleshoot issues, provide spares, or offer expert guidance on any operational queries.
• Regulatory Compliance Updates: We keep you informed of changes in local rules or industry guidelines to ensure your installation remains fully compliant over time.